Focus on AGV industry for 18 years
Focus on AGV industry for 18 years
.webp "New Energy Industries- PACK flexible production line")
During power battery production, the client previously relied on manual handling, which posed several challenges: low efficiency limiting production pace, potential damage affecting battery safety, and complex logistics between workstations hindering scheduling. These issues directly impacted productivity and quality, constraining capacity expansion and market competitiveness.
To address these challenges, CASUN Intelligent provided an AGV-based smart handling system, enabling unmanned transport, precise workstation docking, and intelligent scheduling. Implemented AGVs autonomously move material carts between stations using QR code and magnetic navigation for efficient, accurate operations. This solution enhanced production efficiency, reduced labor dependency, and improved quality management, building a more stable and intelligent production line.
With 100+ AGVs operating simultaneously across dozens of workstations and diverse transport paths, an intelligent scheduling system optimizes route allocation, minimizes idle runs and congestion, and ensures smooth material flow.
The production line involves manual workstations, automated zones, and testing areas, requiring highly adaptable AGVs. Multi-mode navigation ensures both precision and flexibility to meet dynamic production needs.
To maintain round-the-clock production efficiency, AGVs feature real-time autonomous charging, extended operation, and robust stability. The smart control system optimizes charging cycles and incorporates multi-layer safety protocols for reliable long-term performance.
CASUN Intelligent Robotics developed a highly adaptive smart logistics solution for this PACK flexible production line:
Intelligent AGV Scheduling for Full-Line Material Flow:Operating across dozens of workstations including dual/triple/quad and 12-station test zones, our AGVs ensure uninterrupted production under PLC-synchronized control, enabling precise battery pack transfers.
Automatic Cart Handling for Maximum Flexibility:Featuring self-docking/detaching mechanisms, our AGVs handle material carts without human intervention, adapting instantly to varying production needs while boosting throughput.
Seamless Line Integration:Our AGVs intelligently interface with manual/automated stations and test areas via push-button stations, scanners and WMS signals, maintaining flawless material flow throughout operations.
Our AGVs synchronize with PLCs and warehouse management systems to ensure precise, on-time battery pack transfers - minimizing idle time, optimizing line rhythm, and accelerating delivery cycles.
Precision navigation and auto-docking technology guarantee smooth, impact-free material handling, eliminating product damage while maintaining consistent quality standards.
Dynamic route adjustment capability supports complex processes across testing zones, manual stations and automated areas - enabling true flexible production.
Intelligent multi-AGV coordination system eliminates empty runs and traffic congestion through smart path planning, maximizing equipment ROI and operational efficiency.
.webp "Project Benefits")
Intelligent AGV scheduling eliminates manual handling delays, slashes cycle times, and enables rapid production scaling.
Precision navigation and auto-docking prevent handling impacts, ensuring battery safety while improving yield and brand reputation.
Hybrid navigation supports instant switching between manual/automatic stations, enabling flexible small-batch production.
Smart charging and multi-AGV coordination ensure nonstop production, solving nightshift inefficiency and labor cost issues.
